Posts Tagged lean leadership

Good Lean Leaders Come from Good Lean Followers

My oldest is a fourth class cadet (actually a “swab”) at the U.S. Coast Guard Academy. He is (hopefully!) enduring a 7 week orientation (think boot camp) called Swab Summer in which he becomes a member of the armed forces, prepares to join the Corps of Cadets, and is readied for the academic year.

It is not easy and there is no guarantee of success. More than a few of the 290 swabs will DOR (drop on request), get medically discharged, etc. It’s extremely challenging physically, intellectually and emotionally. But, that’s one of the reasons that the USCG is the best coast guard in the world!

A common theme that is expressed around the Academy is that in order to become good leaders, the cadets must become good followers – especially in the important fourth class year (freshman). It’s a bottom up learning experience. Academy graduates are commissioned as ensigns within the CG.

So, why is followership so important? First of all, not everyone can be the supreme leader. That’s just plain impossible. You’ve got to have effective followers, ones who know how to follow individually and, more importantly, collectively as a team. It’s a prerequisite for execution and for developing an exceptional culture.

Given the dynamics of hierarchy and the fact that leadership is often a shared responsibility (we don’t want a bunch of lemmings), many folks will serve as leaders to others. And here’s a blinding flash of the obvious – if you don’t know how to follow, it’s really hard to be a good leader and mentor. Poor followers  often have a significant challenge understanding what their followers do and deal with within the  technical and emotional realm. Great leaders have a clue about the principles, systems and tools and they have empathy.

Another blinding flash of the obvious, when one is made a leader, it is not eternal and all encompassing. No one walking on this earth is perfectly complete. This means, every leader must be a follower at some time, in some way. It’s how you learn, how you grow and how you leverage the collective, value-creating strengths of the organization.

So, where am I going with this (especially in a lean context)? Effective lean leaders must also be good followers. The renowned Steven Spear’s recent blog post (looooonnng title), Why C level executives don’t engage in ‘lean’…Two reasons: Delegate to ‘technologists’ or trained to decide, not discover and develop…, touches upon a bit of this phenomenon.

C level executives are often absent from ‘lean initiatives,’ ‘lean transformations,’ and the like.

This is unfortunate given the truthy cliche, “what is interesting to leaders, is fascinating to followers.”

The question is, “Why?”

Let me suggest two reasons:

  • Lean presented as a kit of system engineering tools which senior leaders feel they can delegate to technologists.
  • Senior leaders not taught/trained for an environment of continuous improvement/discovery.

Presumably, if C-level executives were better followers when it comes to lean, they would be better at truly leading lean transformations…and not bastardizing the implementation.

So, what followership things can executives do to boost their lean leadership effectiveness? Some thoughts:

  • Genuinely seek out other true lean leaders at bona fide lean organizations, visit, observe, ask stupid questions, and listen…with humility.
  • Fully participate (clear the calendar and bury the Blackberry) within kaizen activities (including values stream analysis) as a team member. Make it clear that you are there to contribute and to learn…and then do just that.
  • Consider hosting president’s kaizens with your staff, as facilitated by a respected sensei who will keep you and your staff honest (relative to kaizen standard work, lean principles and group dynamics) and ensure that you get meaningful stuff done.
  • Actually READ and STUDY those lean books that are on your book shelf.
  • After getting certified through a train-the-trainer process, train some of the folks in the organization in Lean 101.
  • Conduct routine gemba walks with your sensei (internal or external), listen, get grilled, try to answer and learn.
  • Spend a day or two as a front line associate, dealing with the stuff they deal with (warts and all) and following their standard work.
  • Spend a day or two as a mid-level lean leader, dealing with the stuff they deal with (warts and all) and following their leader standard work.

I am sure there are a bunch of other follower activities that can be added. What are your thoughts?

To the United States Coast Guard, thank you and Semper Paratus!

Related posts: Lean Leader Principle – Show Them Your Back, Humility, or What Does Dirt Have to Do with Lean?

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Lean Leader Principle – Show Them Your Back

Ritsuo Shingo, son of the great Shigeo Shingo, gave a keynote address during the 22nd annual International Shingo Conference this past week. And I know what you might be thinking – does Ritsuo know anything about lean or is he just the son of a lean icon? Both. He’s the real deal, former President, Toyota China and Hino Motors, China, among other things.

Mr. Shingo spoke on management. As one might expect, he also discussed continuous improvement. One of his lessons within that subject was “show them your back.” This is a metaphor for, “be a leader, not only in word, but in deed.”

Ritsuo, clearly a humble man, provided some personal examples of how he did just that during some start up activity in China. In order to set the tone, without beating anyone about the head regarding cost management, for example, Mr. Shingo opted for a used car and used office furniture. It’s pretty hard for your subordinates to go out and buy new stuff, when the leader has not. No words here, just action. This reminds me of the quote that is attributed to St. Francis of Assisi, the 13th century founder of the Franciscan order, preacher and mystic, “Preach the Gospel at all times. Use words if necessary.”

While our gospel (meaning “good news”) is more about lean thinking and doing, this notion certainly makes sense. Which reminds me of another story as recounted in the Productivity Press book, The Shift to JIT. In August 1987 Taimei Takazaki, president of Akita Shindengen (semiconductor manufacturer), began to do all of his work standing up. As he did, eventually virtually all (even administration and support) within the company did the same. We know seated operations often are barriers to continuous flow. Standing operations are usually a great facilitator of flow – eliminating isolated islands and thus enabling multi-process operations, better work content balance among operators, etc. I myself used a stand desk years ago for the same leadership purpose.

There are many other similar examples – leaders following and posting their own leader standard work, spending time at the gemba, participating in kaizen activities, maintaining 5S in their office, applying PDCA checkpoint rigor to strategy deployment, moving offices to the gemba, eschewing cozy offices with doors and all the trappings for short-walled cubicles adjoining their teammates, eliminating executive parking spots, etc. It’s all part of showing your back. That’s a lot more compelling than the old, “do as I say, not as I do!”

Related post: Humility, or What Does Dirt Have to Do with Lean?

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Ready! Fire! Aim!…Maybe, We Should Have REALLY Simulated First!?

ready fire aim picOne of kaizen’s unofficial taglines is, “Just do it.” And it makes sense. We try to spin the PDCA wheel as fast and as frequently as possible in order to experiment and quickly learn and make adjustments. But, sometimes we should just do it AFTER careful and extensive simulation. It seems wimpy, but it’s about managing risk. Lean leaders should care about that.

So, when does it make sense to simulate an improvement? We actually do it all the time when we trystorm. Trystorming is a melding of brainstorming and simulation. It can be really simple stuff or it can be much more involved. People tend to be fairly OK with the simple stuff, but start getting weak in the knees when meaty simulation is required. They don’t want to take too much time simulating. It can be slow and tedious.

Simple simulation. People can tolerate simple simulation like pantomiming the new standard work sequence with a draft standard work sheet and standard work combination sheet in hand before they try it out for the first time. Then they can make adjustments on the way. Hey, who wouldn’t be OK with that level of effort and spontaneity?

More extensive. The more extensive simulations take time and require a certain rigor. Why do we need to endure this pain? Because the implementation of improved or brand new systems can cause big problems if we don’t iron out some of the more substantial flaws. Often we don’t know what we don’t know. Here are two types of extensive simulations.

  • Many people apply 3P (production preparation process) when developing substantially new or improved processes  and/or products.  As we all know, locking in a poorly designed product or process is a recipe for long-term pain and suffering. In brief, 3P is a team-based methodology in which the members down-select from multiple alternatives to seven different ways for a new improved process (or product), simulate the new process with crude, inexpensive, and quickly applied materials (PVC, cardboard, wood, duct tape, etc.), then whittle down the options to three best process designs (as measured against predetermined selection criteria), followed by more trystorming and then ultimate selection.
  • Supermarket pull is a wonderful thing when properly applied, but you’ve got to get it right in order to ensure that the downstream customers are not starved and that there is no excess inventory. Pull system or kanban system simulations are extremely valuable. Using production kanban as an example, after taking a first cut at demand analysis, percent load analysis, determining what the kanban strategy will be (i.e., in process, batch – pattern, batch board, triangle), sizing the kanban, formulating the draft standard work (how/who/when regarding kanban posts, emergency kanbans, scheduling protocol, etc.), etc., we need to simulate the system using real historical demand data and some invented surprises.  The simulation requires cards for all of the inventory, mock kanban posts, “scheduling,” capacity analysis…the whole nine yards! It is critical to find out when and where the system breaks in a big way and then figure out what needs to be adjusted…before it goes live.

So, what are your experiences with either high intensity simulations or implementations where it would have been a good idea to simulate (or simulate better)?

Related posts: Kaizen Principle: Be like MacGyver, use creativity before capital!, Check Please! Without it, PDCA and SDCA do NOT work.

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Subsidiarity: A (Medieval) Lean Principle

Subsidiarity picRon Pereira has been gracious enough to allow me to guest blog on his LSS Academy blog. I hope  that you find my post on subsidiarity (yes, there really is a lean connection) of value and take the opportunity to check out LSS Academy’s great insights and offerings.

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The Human Side of the Kaizen Event – Part II

human side pic 3Last week, Defense Industry Daily posted the first half of an article authored by yours truly and Chuck Wolfe. Well, the second half of “Want an Effective Kaizen Event? Don’t Forget the Human Side!” is now posted. Actually, the whole article is now posted.

Among other things, part two introduces the Transformation Leadership Model. This model, covered in chapter three of the Kaizen Event Fieldbook, explores the two-pronged leadership approach to lean transformation – one technical and the other more behavioral in nature. Both need to work in concert and both are founded upon humility and respect for the individual.

I think it’s good stuff. Please check it out and let me know what you think. Click here if you missed my post on the first half of the article.

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The Human Side of the Kaizen Event – 11 Questions for Lean Leaders

human side PicYesterday, Defense Industry Daily posted the first half of an article which I co-wrote with Chuck Wolfe, “Want an Effective Kaizen Event? Don’t Forget the Human Side!” The second half will be posted next week. Within the article, Chuck an I explore that which is beyond the more obvious technical side of kaizen event management. We delve into the realm of emotions (and emotional intelligence), respect for the individual, humility and lean transformation leadership – all which must be properly considered and leveraged in order to conduct effective kaizen events and, most importantly, develop a lean culture.

Now I don’t want to steal any thunder from the article, but I would like to share 11 questions that all lean leaders must answer in order to enjoy kaizen event success and ultimately drive a lean transformation. These questions are aligned within the basic phases of kaizen event management that are detailed in my Kaizen Event Fieldbook:

  • Strategy. 1) Why, how, where and when should lean leaders employ kaizen events to drive value stream improvements and satisfy strategic imperatives, while also positively exposing and engaging stakeholders within the process?
  • Pre-event planning. 2) How can lean leaders best select kaizen event team members for event, employee development and change management impact? 3) How should lean leaders communicate to event-affected employees the what, why, how and when of the planned event? 4) How can lean leaders best train event team leaders and participants so that they are ready for the challenge of the event (discomfort is expected, anxiety not so much . See Stretch, Don’t Break – 5 ways to grow your people)? 5) How can lean leaders identify existing feelings in key stakeholders? 6) What feelings are likely to generate forces to push forward and what feelings are likely to hold back positive change? 7) How do lean leaders eliminate/manage negative feelings and create the ideal feelings supportive of changes they wish to make?
  • Event execution. 8 ) How will lean leaders conduct the kaizen event in order to best satisfy and then sustain the event targets while also engaging, challenging, stretching, supporting and developing team members and the organization?
  • Event follow-through. 9) How can lean leaders best recognize the event participants for their effort and accomplishments? 10) How can lean leaders ensure process adherence (to the new standard work) and process performance as well as completion of any “newspaper” items and therefore sustain the kaizen team’s hard earned gains? 11) How can lean leaders continuously improve the kaizen event process, its effectiveness and stakeholder satisfaction…so that they will want to participate in future kaizen events?

So, am I missing any relevant questions? What do you think?

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Stretch, Don’t Break – 5 ways to grow your people

stretch armstrong pic Mihaly Csikszentmihalyi, the renowned Hungarian psychology professor is noted for, among other things, his research on work and flow (continuous flow from the perspective of the worker being completely absorbed in a task and within a state of intrinsic motivation – “being in the groove”). He addresses the dynamic between the level of skill and challenge. For example, if an employee’s skill level is high for a task in which the challenge is low, there’s a real risk of boredom. If the challenge is very high and the skill level is low, then we end up in the realm of anxiety – usually not very productive!

So, one test for lean leaders is how to match the skill or readiness with a given challenge. How do we stretch the employee, so that they learn and grow…without breaking them? In other words, how can we effectively straddle the zone of anxiety and the zone of boredom or frustration?

There’s at least five things that the lean leader can do:

  1. Provide the employees with an understanding of the challenge. Think change management basics – proof of the need, vision, strategy, impact on them, etc.
  2. Train and coach the employees in order to increase their skill level and readiness. In Lean, there are new ways of thinking, a new language and a host of tools, systems and principles. A large part of an effective lean leader’s job is to humbly deliver teaching. And, by the way, we can’t expect people to become experts right away. Frankly, most everyone does not have to become an expert, but they need basic competency.
  3. Provide a safe, but appropriately challenging forum to apply the new skills. Kaizen events are a great real life place to learn the art and science of continuous improvement. I often tell kaizen team members that the greatest skill that they can bring to a kaizen event is common sense and a passion for improvement and that we will learn together. No use wigging out.
  4. Make people think. Don’t give people the answers. Help guide and challenge them to apply PDCA thinking – to become experimentalists. This means that people will often fail. Lean leaders must see these failures as learning opportunities.
  5. Apply emotional intelligence.  Lean leaders must be attuned to the emotions of their employees.  Using something like Chuck Wolfe’s Emotion Roadmap, they can identify the current feelings (i.e., anxiety), understand the gap between them and the ideal feelings (i.e., enthusiasm) and then work to close the gap.

So, what do you think? What are some of your strategies for effectively stretching people?

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