Posts Tagged daily kaizen

Who’s Most Responsible for KPO Development? The KPO!

mirror picThe KPO, short for kaizen promotion office or officer (a.k.a. lean promotion office, JIT promotion office, operational excellence, company business system office, continuous improvement office…you get the picture) represents an organization’s “lean function.” That lean function has at least 8 key result areas including change management, kaizen event management and daily kaizen deployment. The KPO has an extremely important role in every lean transformation, so the folks in that group need to have a certain set of core and technical competencies.

The competency requirements vary depending upon the KPO’s role or position within the organization. For example, the requirements for a corporate KPO, typically a VP or director level, will have a different weighting or emphasis than say, a business unit or value stream KPO. Makes sense, right?

That said, core competencies, really “how” people get their job done, include: 1) strategic orientation, 2) change leadership, 3) group leadership/facilitation, 4) focus and accountability, 5) talent development, 6) flexibility, 7) interpersonal understanding, and 8 ) self-management. Admittedly, these “soft” skills are hard to develop and hone, but through experience, coaching and study a person can progress.

Technical competencies, the “what” people need to know and be good at, encompass lean principles, systems and tools. For these, experience is the best teacher, along with instruction from a good sensei. But, let’s not forgot good old-fashioned study.  Often KPO’s, and other lean leaders for that matter, have a tough time picking up a book! It’s weird. Heck, a lot of times they’ll BUY the books, but won’t even crack the binding! So, here’s where a little direction and positive pressure may be beneficial.

The SME/Shingo/Shingo Prize Lean Certification Body of Knowledge serves as a great study outline. Similarly, the pursuit of the various Lean Certification levels (Knowledge, Bronze, Silver and Gold) is an excellent way to drive a rigorous program of study (with recommended reading) and application.  Additionally, the Bronze, Silver and Gold certifications require specific experience portfolios that include things like value stream analysis and kaizen event participation or facilitation. Furthermore, Silver and Gold requires the candidate to demonstrate that they have mentored others – knowledge is meant to be shared.

To the Lean Certification or similar courses of study,  formal or informal, the KPO can often do well by pursuing six sigma certification (green belt in most cases is probably sufficient) and other supplemental study in areas like project management. Add also networking, touring other lean operations, exploring the many lean blogs, attending conferences and seminars, etc.

Guess what? As a KPO, the person who is most responsible for your development is you. Intellectual curiosity, to the point of obsession is not a bad thing. Study, apply, learn and teach.  Remember, you can’t share what you don’t have!

So, what do you think? How should KPO’s best develop their capabilities?

Related post: The Kaizen Promotion Office Does What? 8 Critical Deliverables.

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Subsidiarity: A (Medieval) Lean Principle

Subsidiarity picRon Pereira has been gracious enough to allow me to guest blog on his LSS Academy blog. I hope  that you find my post on subsidiarity (yes, there really is a lean connection) of value and take the opportunity to check out LSS Academy’s great insights and offerings.

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There Is No Kaizen Bus Stop!

bus stop picEvery once in a while I will come upon someone who will share their recently identified business problem. Great first step. But, then they’ll state their plan to address that problem in the next kaizen event. And oh, by the way, that kaizen event may not be for another MONTH! It’s like they’re waiting at the kaizen bus stop for the next scheduled opportunity to make an improvement. Now, I understand that sometimes this make sense given the complexity and magnitude of the problem. But this is often the exception, not the rule. Kaizen events are great training grounds for employees to learn, by doing, how to apply PDCA thinking…so that they can then do it virtually all the time, as real time as possible. We can’t be sitting on our hands waiting for the next kaizen bus!

Kaizen events are very powerful and are often the initial deployment vehicle for lean transformations, but they are not the be all and end all. In fact, the proper context for kaizen events is the lean business system (a.k.a. TPS). Similarly, the Shingo Prize differentiates between tool, system and principle-driven kaizen. Tool-driven is synonymous with unguided, drive-by kaizen events – lots of action, but not much focus, results or sustainability. System-driven kaizen is reflective of kaizen events conducted in accordance with formal value stream improvement plans. It’s kaizen with a cause and, when properly done, is very impactful, both at a business and cultural level. Principle-driven kaizen represents the proper balance between kaizen events and daily kaizen. In fact, it’s system-driven kaizen PLUS daily kaizen as executed by empowered, engaged and trained individuals and teams. The ultimate principle-driven “mix” is predominately daily kaizen activity sprinkled with occasional, but not accidental, kaizen events. Think of it as a continuous unending flow of improvement buses.

Please share your thoughts. Has anyone else experienced the bus stop phenomena? What did you do to address it?

Related post: Kaizen in the Laundry Room…and My Domestic Shortcomings

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