Posts Tagged daily kaizen

The War Room – More than an Interior Decorating Statement

Several weeks ago, a client mentioned that they were planning on establishing a “war room,” but did not especially like that name. I suggested “transformation room.” It’s a little less militaristic (not necessarily a bad thing, but perhaps a little over the top within healthcare) and more descriptive relative to its purpose.

Here are a few things to think about when contemplating a war room.

Purpose. In a nutshell, the war room’s primary purpose is to establish and sustain effective organizational focus on the stuff that’s required to transform its performance and culture.  The focus must be intense, specific, measurable, actionable, relevant and time-bounded. By definition, it must encompass both PDCA and SDCA, meaning breakthrough improvement, daily kaizen and sustainability.

Audience. The notion of “room” infers that its users are small in number…maybe elite. Well, the war room should be worn out by the executives, but it shouldn’t necessarily be an exclusive place (unless a war room is dedicated to working out some especially sensitive issues, like organizational design decisions). In fact, if at all pragmatic, the room should be in a high traffic area. Hence, the “room” for some lean companies has become a “glass wall” – a physical, transparent wall, which sports the information for all to see and demonstrates leadership’s competent and credible commitment to the lean transformation.

Contents. What’s in the war room? Charts, graphs and solemn statements that drive/share:

  • clarity in the enterprise’s vision, mission and purpose,
  • the identification and recognition of the current condition,
  • articulation of the desired future state and the gaps between current and future state,
  • the execution (and the adjustment, as required) of detailed gap closure plan(s),
  • safety, quality, delivery, cost, innovation, and morale performance,
  • countermeasures, their ownership and status, and
  • recognition of victories, large and small

We’re talking about strategy deployment matrices, bowling charts, A3 reports, current and future state value stream maps, value stream improvement plans, top tier performance metrics, posted top leader standard work, task accountability boards, etc.

Context. The war room, by itself, is just a room with lots of paper on the wall. Its value is derived by the structured engagement of the lean leaders in and around that room – the focus, application, execution, learning, and adjustment within frequent strategy deployment checkpoint meetings, daily tiered meetings and the like. The war room represents the top tier within a multi-tiered lean management system.

The war room is clearly more than an interior decorating statement. What’s your take on the room?

Related posts: The Post-Value Stream Analysis Hangover, Why Bowling Charts? Trajectory Matters!

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Kaizen in the Laundry Room…and My Domestic Shortcomings

Kaizen opportunities are often best identified (and done) by those who do the work. This is critical if you’re trying to create and sustain a kaizen culture. That said, I usually try to avoid much in the way of lean implementation within my house and amongst my family. Not that I really enjoy all of the typical familial chaos and related muda, but, as Clint Eastwood’s Dirty Harry once said, “a man’s got to know his limitations.”

Now, my wife is the predominant laundry person in our house. Yes, I know what you’re thinking and I could lie and say it’s not like that. Sometimes I’ll do some loads, sometimes my three kids…but, that’s an abnormal condition! And, I really don’t want to talk about folding laundry. Really guilty there.

Today, Mother’s Day, my wife mentioned that having the dryer door hung on the left side of the dryer was a pain in the neck. I looked at it, with newly opened eyes, and could instantly understand the waste of motion that the door’s orientation induced. You have to remove the wet laundry from the washing machine and then lift it OVER the dryer door and THEN place it inside the dryer. Meanwhile wet socks are hitting the deck and accumulating dog hair and horse hair (no, there’s no horse inside the house). Wonderful!

I’ve had to endure that same waste, but I just turned my brain off and assumed that doing laundry was a pain the neck, because it was …a pain in the neck. If I was in lean coach or sensei mode, this would have been so obvious! Pretty lame on my part. I’ve become a domestic “concrete head.”

So, I quickly took my wife’s suggestion (no formal suggestion board here) and switched the door. Daily kaizen (at least the first one) in the laundry room! Less than 10 minutes to make it happen. Glad she’s the brains in (and heart and soul of) the family.

Now that I have shared this little story with you, I can’t help but thinking that I may be considered the new Bruce Hamilton of laundry. During Bruce’s hugely popular Toast Kaizen video, specifically the pre-kaizen condition, he’s waiting for the toast to toast, while the dirty dishes just sit there in the sink. The video observers (especially the females) often voice their displeasure with such a blatant display of sloth. Of course, Bruce gets his act together in the post-kaizen condition (here we won’t discuss the hygiene opportunities). I just want you to know – I’m a good dish guy! But, I definitely need to carry more of the load (no pun intended) on the laundry front.

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Standard Work Is a Verb

Standard work is not a once and done proposition. That would be lean anathema. In fact, the Shingo Prize Model reflects a lean principle (one of ten) called “integration of improvement with work.” We don’t stop working, why would we stop improving?

This dynamic is consistent with the evolution from system-driven kaizen to principle-driven kaizen. System-driven kaizen is represented mostly by kaizen events as pulled by value stream improvement plans. Really good stuff, but it can and should get better.

Principle-driven kaizen is system-driven PLUS the integration of daily kaizen. Daily kaizen, as defined in my Kaizen Event Fieldbook is, “small, process- or point-focused, continuous improvement that is conducted by engaged and enabled employees in their everyday work… Daily kaizen opportunities (problems) are readily identified by workers using simple robust lean management systems and by a pragmatic comparison of the current state with the envisioned ideal state. By applying common sense and learning developed in kaizen events, training classes and direct application, employees, as individuals and within teams, engage in PDCA through the use/execution of actionable, low bureaucracy suggestion systems, mini-kaizen events, kaizen circle activities, ‘just-do-its’ and the like.” OK, it’s a really long-winded definition!

While standard work is often initially developed within the context of a kaizen event, it can’t stop there. As employees adopt PDCA thinking and learn to become experimentalists, they will/should continuously improve the standard work. Truly, when the culture becomes principle-driven, people feel happily compelled to improve their processes and thus the standard work.

So, think of standard work more as a verb and less as a noun. Next time when you’re at the gemba, take note of the revision date of the standard work sheets and standard work combination sheets. If they haven’t been updated and improved over the last quarter or two, then you might have an issue. There’s a good chance that you’ve never left the land of system-driven kaizen.

Related post: There Is No Kaizen Bus Stop!

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Who’s Most Responsible for KPO Development? The KPO!

mirror picThe KPO, short for kaizen promotion office or officer (a.k.a. lean promotion office, JIT promotion office, operational excellence, company business system office, continuous improvement office…you get the picture) represents an organization’s “lean function.” That lean function has at least 8 key result areas including change management, kaizen event management and daily kaizen deployment. The KPO has an extremely important role in every lean transformation, so the folks in that group need to have a certain set of core and technical competencies.

The competency requirements vary depending upon the KPO’s role or position within the organization. For example, the requirements for a corporate KPO, typically a VP or director level, will have a different weighting or emphasis than say, a business unit or value stream KPO. Makes sense, right?

That said, core competencies, really “how” people get their job done, include: 1) strategic orientation, 2) change leadership, 3) group leadership/facilitation, 4) focus and accountability, 5) talent development, 6) flexibility, 7) interpersonal understanding, and 8 ) self-management. Admittedly, these “soft” skills are hard to develop and hone, but through experience, coaching and study a person can progress.

Technical competencies, the “what” people need to know and be good at, encompass lean principles, systems and tools. For these, experience is the best teacher, along with instruction from a good sensei. But, let’s not forgot good old-fashioned study.  Often KPO’s, and other lean leaders for that matter, have a tough time picking up a book! It’s weird. Heck, a lot of times they’ll BUY the books, but won’t even crack the binding! So, here’s where a little direction and positive pressure may be beneficial.

The SME/Shingo/Shingo Prize Lean Certification Body of Knowledge serves as a great study outline. Similarly, the pursuit of the various Lean Certification levels (Knowledge, Bronze, Silver and Gold) is an excellent way to drive a rigorous program of study (with recommended reading) and application.  Additionally, the Bronze, Silver and Gold certifications require specific experience portfolios that include things like value stream analysis and kaizen event participation or facilitation. Furthermore, Silver and Gold requires the candidate to demonstrate that they have mentored others – knowledge is meant to be shared.

To the Lean Certification or similar courses of study,  formal or informal, the KPO can often do well by pursuing six sigma certification (green belt in most cases is probably sufficient) and other supplemental study in areas like project management. Add also networking, touring other lean operations, exploring the many lean blogs, attending conferences and seminars, etc.

Guess what? As a KPO, the person who is most responsible for your development is you. Intellectual curiosity, to the point of obsession is not a bad thing. Study, apply, learn and teach.  Remember, you can’t share what you don’t have!

So, what do you think? How should KPO’s best develop their capabilities?

Related post: The Kaizen Promotion Office Does What? 8 Critical Deliverables.

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Subsidiarity: A (Medieval) Lean Principle

Subsidiarity picRon Pereira has been gracious enough to allow me to guest blog on his LSS Academy blog. I hope  that you find my post on subsidiarity (yes, there really is a lean connection) of value and take the opportunity to check out LSS Academy’s great insights and offerings.

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