Archive for category Hansei

Tattoos, Lean, and Regrets

A friend and colleague provided me with this tattoo parlor photo. He was passing by and just couldn’t resist the irony of it all.

The lack of permanence around the sign construction makes the whole thing even more entertaining.

My friend and I share the same passion for lean as well as an often bizarre brand of humor. He thought the photo was blog worthy, although he wasn’t quite sure of the exact subject.

Well, I’m not one to waste a good picture.

______________________________________

Lean, by it’s very nature, is not permanent. Certainly, if a transformation is not progressing, then it’s not transforming.

If it’s stagnant, it is decaying.

But, I digress.

I’m no expert on tattoos. In fact, I don’t have any.  Although, there were several “near misses” in my younger days.

Other than the stick on variety or henna types, there is very little PDCA around them. Sure there is “plan”, which sometimes doesn’t get the proper rigor before it quickly turns into “do.” Note that tattoo plan and do is best done without the assistance of alcohol and peer pressure.

The “check” part, other than the review of the stencil before the needle, seems to happen largely after the artwork is complete. By then, “act” or “adjust” options are pretty limited.

Lean is a lot more forgiving. Real PDCA, especially within the proper culture, is freeing. Renewable in may ways.

But, as I think through my modest career thus far, I have to ask myself whether I have any lean regrets.

Unlike in the song My Way, my regrets are not too few to mention. So, here are some of my own, along with regrets that I think others should have (based upon my observations over the years).

  • Bending or compromising on one or more lean principles
  • Being too rigid on a lean tool and missing the point (a.k.a. the principle)
  • Not using open-ended questions enough
  • Making technical changes without corresponding management system changes (i.e., leader standard work)…and seeing improvement gains evaporate over time
  • Getting into useless arguments about whether folks need to adhere to standard work. Sure we need to understand the why, but following standard work is a condition of employment. End of story. Improve it if the standard work is not sufficient.
  • Assuming (a.k.a. not validating) that folks understand key lean concepts
  • Not aligning leadership at the very beginning of the lean transformation
  • Not acting quickly enough to remove the saboteurs (after a genuine effort to convert them)
  • Forgetting that people development is as important as business results
  • Giving someone a fish because it’s more expedient than teaching them how to fish
  • Basing leadership assignments more on technical skills than core competencies/behavioral skills
  • Not fixing (or at least containing) problems immediately
  • Prematurely moving from pilot to full scale deployment
  • Ruminating about stuff while sitting in a conference room rather than going to the gemba and personally conducting direct observations
  • Short-cutting problem-solving

The list could go on and on and on.

Of course, unlike in a tattoo scenario, we can reflect and adjust. We can turn our regrets, assuming that we can grasp the root cause(s) and apply effective countermeasures, into strengths.

And, in a form of yokoten, we can share our hard-earned learnings, so that others may better avoid some of our mistakes.

What “lean regrets” do you have?

Related posts: Want a Kaizen Culture? Take Your Vitamin C!, Lean Listening, 12 Narrow Lean Gates

Share

Tags: ,

How’s Your Lean Conscience?

Cricket picI’m guessing very few have asked that question before. Conscience is a judgment of reason by which we recognize the quality of an act before, during or after we do it. It’s really not Jiminy Cricket, although his quote, “A conscience is that still small voice that people won’t listen to,” isn’t too far off the mark.

So, what’s a lean conscience and who should have one? Well, a lean conscience is a judgment of reason by which we can tell whether we’re living lean principles (respect for the individual, humility, flow, pull, scientific thinking, integration of improvement with work, etc.). Lean leaders and practitioners should have a lean conscience.

Of course, with “ownership” (of a conscience) comes responsibility. Traditionally, there are three obligations people have when it comes to their conscience.

1. Act on it. If our conscience is well formed (see #2, below), we should act on our lean conscience. How many times do lean leaders walk by a process in which people are not working in accordance with standard work or there are defects and it’s business as usual (jidoka?…later, man) or perhaps there’s a situation where we could have coached someone so that they could have solved the problem, instead we “gave” them the answer because we didn’t have the patience, or…you get the point.

2. Form it. It’s possible to have an improperly formed lean conscience. Maybe there are some significant holes in the understanding of lean principles, systems or tools. Big gaps can cause big problems. Who hasn’t encountered issues when people who are supposed to know better are “serial batchers?” We are obligated to keep on studying and learning by doing so that we can continue to form and inform our lean conscience.

3. Don’t act if there is uncertainty. Well, maybe we should disregard this one. This does not mean that we should throw caution to the wind, but we need to be experimentalists, not with lean principles themselves, but in the application of the systems and tools within our own particular value streams. Of course, when in doubt, getting started, and/or when there is some real business risk, get a sensei.

So, here’s a call for some hansei (reflection). How’s your lean conscience? Does it bother you? Do you need to form it some more?

Related Post: Everyone Is Special, But Lean Principles Are Universal!

Share

Tags: , , , ,